Difference between revisions of "Clay Pugmill"
Enabrintain (Talk | contribs) (→Initial Page) |
Enabrintain (Talk | contribs) (→Next Steps: updated) |
||
| (6 intermediate revisions by one user not shown) | |||
| Line 17: | Line 17: | ||
The third part was rolling some of the plates into cylinders. For this part, a plate roller was required. The shop didn't have such a thing, but directions for building one that is human powered can be found in the back of The Potter's Alternative! This was built for around $141 in Sch.80 Pipe from [https://www.speedymetals.com Speedy Metals] plus some wood found in the scrap bin in the shop, and some angle iron and square tubing, also out of the scrap pile. The remainder of parts (threaded rod and bolts and sheathing) were bought at Home Depot for $34. I also made heavy use of White Lithium grease to ease the turning of the rollers in their wooden 'bearings'. | The third part was rolling some of the plates into cylinders. For this part, a plate roller was required. The shop didn't have such a thing, but directions for building one that is human powered can be found in the back of The Potter's Alternative! This was built for around $141 in Sch.80 Pipe from [https://www.speedymetals.com Speedy Metals] plus some wood found in the scrap bin in the shop, and some angle iron and square tubing, also out of the scrap pile. The remainder of parts (threaded rod and bolts and sheathing) were bought at Home Depot for $34. I also made heavy use of White Lithium grease to ease the turning of the rollers in their wooden 'bearings'. | ||
| − | + | <gallery> | |
| + | File:Plateroller.jpg|The plate roller | ||
| + | File:Rollerwithtravis.jpg|A helper! | ||
| + | </gallery> | ||
It is important to pre-bend the ends of the plate, because the roller can only bend the part of the plate that is between all the rollers. I used another piece of pipe, a hammer, and a complete disregard for noise pollution to introduce this bend in the plates that I was turning into cylinders. The Roller takes two strong people to use, each turning a crank in the reverse direction of the other. Tightening the bolts causes the top roller to bend the plate, while cranking it propagates the bend into a curl. Vise Grips are used to align the two ends of the plate for welding. | It is important to pre-bend the ends of the plate, because the roller can only bend the part of the plate that is between all the rollers. I used another piece of pipe, a hammer, and a complete disregard for noise pollution to introduce this bend in the plates that I was turning into cylinders. The Roller takes two strong people to use, each turning a crank in the reverse direction of the other. Tightening the bolts causes the top roller to bend the plate, while cranking it propagates the bend into a curl. Vise Grips are used to align the two ends of the plate for welding. | ||
| + | |||
| + | The fourth part of the process will be to roll two "U" shaped pieces, one with mounting holes pre-drilled for the vacuum baffle plate. | ||
<gallery> | <gallery> | ||
| Line 28: | Line 33: | ||
File:cylinderinterior.jpg|Inside of cylinder after it had been joined | File:cylinderinterior.jpg|Inside of cylinder after it had been joined | ||
File:tworolledcylinders.jpg|Two cylinders! | File:tworolledcylinders.jpg|Two cylinders! | ||
| + | File:U_shapedparts.jpg|Two U-shaped parts | ||
| + | File:NoseCone01.jpg|Nose cone | ||
| + | File:ConeMath.jpg|Nose cone math (thanks trig!) | ||
| + | File:NoseCone02.jpg|Nose cone cut! | ||
| + | File:Blacksmithing1.png|After rolling in the roller, some hammering was needed | ||
| + | File:Blacksmithing2.jpg|After rolling in the roller, some hammering was needed | ||
| + | File:Blacksmithing3.png|Nosecone! | ||
</gallery> | </gallery> | ||
| + | == Next Steps == | ||
| + | |||
| + | The next step will involve cutting lots of circles in the /18" plate. I need to make a jig for the plasma cutter. | ||
| + | |||
| + | After that, more steps will follow and be dutifully recorded here. | ||
== Expenses == | == Expenses == | ||
| Line 43: | Line 60: | ||
| 1 || [https://www.speedymetals.com/pc-4454-8241-2-steel-pipe.aspx 2.37" OD Sch. 80 Steel Pipe] || $141 | | 1 || [https://www.speedymetals.com/pc-4454-8241-2-steel-pipe.aspx 2.37" OD Sch. 80 Steel Pipe] || $141 | ||
|- | |- | ||
| − | | - || Misc Vitamins | + | | - || Misc Vitamins for roller (Home Depot) || $34 |
| + | |- | ||
| + | | || '''Total''' (not counting hours and bandaids) || $275 | ||
|} | |} | ||
[[Category:Open manufacturing]] <!--MAKE AS MANY CATEGORIES AS YOU NEED--> | [[Category:Open manufacturing]] <!--MAKE AS MANY CATEGORIES AS YOU NEED--> | ||
Latest revision as of 15:49, 24 September 2017
|
Creator: |
Contents
[hide]Overview
A Clay Pugmill is a tool for mixing and processing clay. Potters use them to recycle waste clay back into clay ready for throwing. I am building one from scratch based on a book I found that has plans for making one. The book is called The Potter's Alternative, and was published in 1989.
Parts
The first part of the process is to acquire an amount of 11GA mild steel plate (1/8" thick).
Next cut out the parts. (I used an Angle Grinder with a mess of cutoff wheels) These were a series of rectangles that ranged from 11" to 26" tall.
The third part was rolling some of the plates into cylinders. For this part, a plate roller was required. The shop didn't have such a thing, but directions for building one that is human powered can be found in the back of The Potter's Alternative! This was built for around $141 in Sch.80 Pipe from Speedy Metals plus some wood found in the scrap bin in the shop, and some angle iron and square tubing, also out of the scrap pile. The remainder of parts (threaded rod and bolts and sheathing) were bought at Home Depot for $34. I also made heavy use of White Lithium grease to ease the turning of the rollers in their wooden 'bearings'.
The plate roller
A helper!
It is important to pre-bend the ends of the plate, because the roller can only bend the part of the plate that is between all the rollers. I used another piece of pipe, a hammer, and a complete disregard for noise pollution to introduce this bend in the plates that I was turning into cylinders. The Roller takes two strong people to use, each turning a crank in the reverse direction of the other. Tightening the bolts causes the top roller to bend the plate, while cranking it propagates the bend into a curl. Vise Grips are used to align the two ends of the plate for welding.
The fourth part of the process will be to roll two "U" shaped pieces, one with mounting holes pre-drilled for the vacuum baffle plate.
This was a 24" long, 8" wide plate
Previous plate that was rolled and waiting welding
Cylinder after it had been joined
Cylinder after it had been joined
Inside of cylinder after it had been joined
Two cylinders!
Two U-shaped parts
Nose cone
Nose cone math (thanks trig!)
Nose cone cut!
After rolling in the roller, some hammering was needed
After rolling in the roller, some hammering was needed
Nosecone!
Next Steps
The next step will involve cutting lots of circles in the /18" plate. I need to make a jig for the plasma cutter.
After that, more steps will follow and be dutifully recorded here.
Expenses
| Count | Item | Cost |
|---|---|---|
| 1 | 4' x 8' 11 GA (1/8") Mild Steel Plate | $100 |
| 2 | 1.9" OD Sch.80 Steel Pipe | |
| 1 | 2.37" OD Sch. 80 Steel Pipe | $141 |
| - | Misc Vitamins for roller (Home Depot) | $34 |
| Total (not counting hours and bandaids) | $275 |
