Difference between revisions of "Lamp / Nightlight Project"

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(Lamp / Night Light Project)
(Added progress update)
 
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three levels of brightness that it can be cycled through.
 
three levels of brightness that it can be cycled through.
  
I still need to turn the cap.
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Update 10/16/2019:
 +
I have turned the cap, then polished both it and the base. Last night I finished the control board design in KiCad and etched the board. I populated and installed it today.
 +
My Atmel programmer is at home, so the final programming will have to wait.
 +
 
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==Control Board Details==
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This was a relatively simple board, so I used a single sided blank to make it. It takes a 12vdc input, and regulates it down to 3v3 for the ATTINY13A microcontroller. It uses a mosfet driven by an PWM signal from the ATTINY to drive the LEDs, and will allow for multiple brighness levels. The ATTINY will also handle the touch sensing for control.
  
  

Latest revision as of 15:34, 26 October 2019

Creator:
Cyremann
Status:
Nearing Completion
Born On:
14:27, 19 October 2019 (CDT)
Last Updated:
15:34, 26 October 2019 (CDT)

Overview

I had a piece of black cherry log in my shop that was well seasoned, so I decide to try and make something from it. My 3 year old really enjoys looking at colored lights, so I decided to make him a nightlight / lamp.

Imgur Gallery of Progress

I started by roughing out a cylinder on the wood lathe. I then used a drill press to make holes around the outside of that cylinder. After that I used a 2-part epoxy with a small amount of acrylic paint to fill the holes with different colors. Once that was all hardened, I returned to the wood lathe, turned the outside down, and hollowed out the interior. After much sanding it was finally smooth enough, and I coated the entire piece in a clear epoxy.

I then needed a base and cap for the lamp. I though about casting something out of epoxy or turning something out of wood, but I wanted something heavier than that so the sake of stability. I also wanted something that could act as a heat sink for the LEDs as well as a capacitive touch sensor. I decided to go with aluminum.

I was given some scrap aluminum, which I smelted down and poured into an empty tin can. After cooling, I used the metal lathe to turn it down into the desired shape. A few drill press holes later and the base is basically finished, with the exception of final finishing an polishing.

The light is an aluminum rod surrounded by LED strips. I used some large heat-shrink tubing to hold them on, as I didn't trust the adhesive backing to hold once things got a bit warm. Both ends of the rod are drilled and tapped wityh a 5/16-18 thread, which matches holes on the base and cap. These will be used to screw everything together.

I will be placing the electronics into the base of the lamp, and hopefully using the metal parts as a capacitive touch sensor for operation. I may (or may not) have two or three levels of brightness that it can be cycled through.

Update 10/16/2019: I have turned the cap, then polished both it and the base. Last night I finished the control board design in KiCad and etched the board. I populated and installed it today. My Atmel programmer is at home, so the final programming will have to wait.

Control Board Details

This was a relatively simple board, so I used a single sided blank to make it. It takes a 12vdc input, and regulates it down to 3v3 for the ATTINY13A microcontroller. It uses a mosfet driven by an PWM signal from the ATTINY to drive the LEDs, and will allow for multiple brighness levels. The ATTINY will also handle the touch sensing for control.