Difference between revisions of "RC Lawn Mower"

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(Calendar: corrected time)
(Status: added update from last night)
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== Status ==
 
== Status ==
 +
* Chassis
 +
** Don and Omegix cut the extra metal away from the scooter with an angle grinder.  Need to build up chassis so that scooter has something to attach to.  This is going to require someone with better welding skills than Don or I have :P  Maybe Justin or Preaux would be up for it? [http://www.meetup.com/robotics-67/photos/1037774/#17437331 Picture of Modified Scooter Assembly]  --[[User:Omegix|Omegix]] 13:14, 24 August 2010 (CDT)
 
* Motors
 
* Motors
 
** The other test of the battery charger, batteries, and motor went well:  http://www.youtube.com/watch?feature=youtube_gdata&v=muSJdvpVChs
 
** The other test of the battery charger, batteries, and motor went well:  http://www.youtube.com/watch?feature=youtube_gdata&v=muSJdvpVChs

Revision as of 13:14, 24 August 2010

Creator:
Omegix
Status:
Building
Born On:
15:05, 22 April 2010 (CDT)
Last Updated:
13:14, 24 August 2010 (CDT)

Overview

Remote Controlled (RC) Lawn Mower that Ratmandu was talking about.
See example here: http://members.iinet.net.au/~tnpshow/RCLM/intro.htm


We have a mailing list for the mower here: http://lists.makerslocal.org/mailman/listinfo/rcmower

Pictures of the progress we're making are available here: RC Lawn Mower/Pictures

Volume 22 of Make Magazine Features a DIY RC Lawn Mower: http://www.makershed.com/ProductDetails.asp?ProductCode=9780596807177


Calendar

  • August 23 2010, 7:30pm - 8:30pm: RC Lawn Mower

Status

  • Chassis
    • Don and Omegix cut the extra metal away from the scooter with an angle grinder. Need to build up chassis so that scooter has something to attach to. This is going to require someone with better welding skills than Don or I have :P Maybe Justin or Preaux would be up for it? Picture of Modified Scooter Assembly --Omegix 13:14, 24 August 2010 (CDT)
  • Motors
    • The other test of the battery charger, batteries, and motor went well: http://www.youtube.com/watch?feature=youtube_gdata&v=muSJdvpVChs
    • The extra new motor and assembly had a burned out motor. Need to call micheal and see if he has any extra, or potentially purchase a replacement motor --Omegix 19:02, 26 July 2010 (CDT)
    • An additional scooter frame with motor and wheel has been given to us by Micheal, as well as two batteries to power the motors. --Omegix 10:45, 18 July 2010 (CDT)
    • Have left a voicemail for Micheal Spiceland inquiring about the motors. --Omegix 10:48, 13 July 2010 (CDT)
    • Opticron's coworker (the one that supplied the scooter)is checking into what scooter components and motors he has left that he would be willing to part with for low, low prices. --Omegix 13:56, 9 July 2010 (CDT)
  • Turns out friction drives are much better suited for smooth surfaces. This put us back to an original problem, motors. Don looked around the store room and found an electric scooter engine that Opticron had donated to the shop. With one more 250W motor, wheel assembly and some batteries, we should have a drive solution.
  • New Approach: So far this project has been building a RC Mower, Preaux suggested a new approach, build an RC frame that a lawn mower attaches to. This will allow you to change out what you're driving around, including an RC Drink Cooler.
  • Drive System: The Motors do not have a slip differential built into them, meaning that when they get jammed on something, the motor will keep turning and eventually burn itself out. Preaux suggested using a friction drive, where the thick rubber wheels connected to the motors lay up against the bicycle wheels. As the motor turns, the bicycle wheel will turn in the opposite direction. If the wheels hit something, the motor will turn grinding against the bicycle wheel instead of on itself. Probably bad for the wheel, but those are cheaper to replace than motors.

To-Do

  • Need to charge batteries and test motors
  • Need to attach scooter motors\wheels to chassis
  • Purchase 22" metal plating to stretch across the back of the chassis. This is where the circuitry and batteries will be mounted.
  • Purchase Another length of Square tubing.

Completed

Battery Charger, Batteries, and initial motor test completed (one motor not working). Motor Test Video July 26th
Preaux welded steel tubing mounts to the frame where the rear wheels will mount June 26th, 2010
Pumped up tubes with bicycle pump (in jeff's car) May 24th
Purchased tubes for the bicycle wheels. Took measurements and marked the steel tubing that will attach the chassis frame to the lawn mower May 22nd
Omegix Continued Ratmandu's angle grinding effort to smooth out weld spots on the chassis May 19th, 2010
Had our first build on the weekend of May 14th
  • On Friday Ben and I picked up two 8" diameter swivel castor wheels for the front of the mower.
  • Scott showed us how to use the portable band saw to cut 45 degree angles into the steel tubing to make the frame fit together the best. He then put tack weld spots where the pieces met to hold the chassis frame in place.
  • Ratmandu finished the welding job on the rectangle chassis over the weekend.
  • The bolt on the height adjuster is 1/2 inch. The threaded portion is too small to go all the way through the square tubing. Someone suggested we replace the current bolt that came with the mower (the one attached to the height adjuster) with a longer bolt.
May 14,2010
Had our first meeting may 8th. Came up with a design similar to the one in the example link above, except no castor wheels in the front and using bicyle wheels in the back, attached to the motor via bicyle chain. Currently looking for metal for the chassy. Omegix 12:10, 10 May 2010 (CDT)


Materials

Potential Materials

  • Bicycle Gear Chains
  • Bluetooth to Serial module (for controlling via internet)

Materials On Hand

  • On Switch (provided by Preaux)
  • Big Red Momentary Kill Switch (provided by Preaux)
    • Could put this in between the wire connecting to the spark plug
  • Two 8" swivel castor wheels ($14 each)
  • Metal Bars for chassis (See metal chassis from example above)
    • Purchased 20' of 1" 14 gauge square steel for $18. ($14 for the bar, $3 to have it cut)
    • Two 48"
    • Two 22"
    • One Solid piece of whatever was left.
  • Two Bicycle Wheels
    • Two tubes purchased for the wheels. ($6 each)
  • Lawn Mower (retrieved from Makers Local craigslist add: http://huntsville.craigslist.org/wan/1715017438.html) ($30 for two mowers)
  • Sea Foam (engine cleaner. the mower took a bit to stay running the first time we cranked it). $10
    • Omegix has in the trunk of his car.
  • Motor Control
    • The Current Victor 883 on the board has a burned out FET, causing the motor to only spin in one direction. Ratmandu said he might be able to fix it with tools like what he has at work, but not with the soldering tools at the shop.
    • PreauxPhoto has one of these available: http://www.firstwiki.net/index.php/Victor_884
      • This microcontroller will take in PWM and output enough current to drive larger motors
  • Motors
  • Battery (for powering the electric motors)
    • Spacefelix said he would donate his battery in the storage room to the project if we wanted it
  • Battery (for powering the electronics)
    • Preaux has provided a special battery that is resistant to loss of power due to vibrations, etc)
    • Currently in Omegix car trunk. Omegix 12:40, 26 May 2010 (CDT)
    • battery dimensions: 4.5"D x 8.5"W x 5.5"T
  • RC Transmitter and Receiver Unit (hobby RC receivers output PWM signal)