Difference between revisions of "Shop Table"

Revision as of 15:56, 2 May 2009

Overview

This is the official design for stool height shop tables with dry-erasable tops. The end cost is targeted to be somewhere around $80.

Materials List

• 2"x4"x40" [6] (legs)
• 2"x4"x47.5" [4] (short horizontal supports)
• 2"x4"x44.5" [4] (middle horizontal supports)
• 2"x4"x92.5" [4] (long horizontal supports)
• 4'x8'x0.75" MDF [1] (base table surface)
• 4'x8' dry-erase showerboard material [1] (replacable top surface)

Assembly

Support Frame [2]

1. Place the long horizontal supports 44.5" apart.
2. Cap them with the short horizontal supports.
3. Center the two middle horizontal supports 3.5" apart between the long horizontal supports.
4. Drill 2 holes for each joint, countersink them, and secure them with screws.
5. Drill 4 holes for securing the legs and countersink them.
6. Secure all joints with 2 screws.

Shelf [1]

1. Mark 5.25" in from each side on the short sides.
2. Mark 3.25" in from each side on the long sides.
3. Notch each corner according to the markings.
4. Mark a notch in the middle of the long sides 3.5" wide and 3" deep.
5. Notch the middle of the long sides as marked.
6. Attach the shelf to the top of one of the support frames.
7. Slide legs through the remaining holes.
8. Secure the legs such that the top of the shelf is 1' off the ground.

Top

1. If necessary, bevel the edges of the MDF using a router.
2. Attach the MDF to the top of the remaining support frame with screws.
3. Set the MDF support frame on top of the legs.
4. Use 4 screws per leg to secure the legs to the top.
5. Staple the whiteboard slab to the MDF.