HSIS/1st Flight

1st Test Flight of Payload - 4/10 & 4/11 Flight Windows

Flight Readiness

Must Be Ready

Here's what needs to be ready for flight:

• Payload
  • Photography
    • Cold Test In Freezer - Passed with an endurance of 2.5 hours for an uninsulated camera with flash and screen turned off manually and scripted to take a picture every 10 seconds. Camera battery was at 25% at the end of the test and the memory card was not full.
    • Photo Test - See Above, Passed.
  • Thermal Control
    • Cold Test - From Bill Brown; using the solar-heated clear bubble wrap method has been flown and proven. Therefore, it will be accepted and used this flight.
• Recovery
  • Water Landing Readiness - In the event we land in water. Currently using a foam block and ziplock bag packed in with the bubble-wrapped payload. Will need to test this.
• Lifting Hardware
  • Balloon - Ready for the 4/11 Window. Two, 800-g weather balloons in our posession. Will not be required for the 4/10 launch.

Optional

For the 4/10 launch, tracking, lifting and recovery hardware will be provided by UAH and Bill Brown. For the 4/11 launch, tracking and recovery hardware and lifting gas will be provided by Bill Brown. Therefore, our preparations for them on each respective window are optional.

• Tracking
  • Primary Tracking Systems - Need to decide on tracking system.
    • Cell Phone Tracking - Has issues, needs replacement. No longer acceptable as a viable tracking system per Brimstone and Bill Brown.
      • Cold Test In Freezer - Test done uninsulated on phone trying to find a cell tower and recording and broadcasting GPS coordinates. Revealed a supplemental battery pack is required. First test had the battery last for 3 hours, need an hour margin for a 2.5-hour flight. Therefore batteries need to run for at least 3.5 hours.
    • WhereAVR - Under evaluation. Brimstone and BendersGame have been looking into it as a tracking device.
    • Ham Radio Beacon - Recommendation from Bill Brown as a tracking device that would fit our goal for a $150.00/vehicle budget.
  • Secondary Tracking Systems - need to develop secondary tracking systems; install a radio chirper, flashing lights and an audio beeper on payload, paint the payload and parachutes international orange and install an international orange streamer. Set up a ground-based antenna to find the chirper.
  • Tracking Test - Pending
• Recovery
  • Parachutes
    • Cold Test - Not Yet Done. Cold soak them with dry ice (-109.3°F or -78.5°C) and see how well they perform in a weighted drop test. Dry ice is available at most grocery stores.
    • Drop Test - Passed. A test with a 2 lb test weight and a drop height of ~150' was successful.
• Lifting Hardware
  • Lifting Gas - Ready. From J&M Cylinder in Hartselle, AL. Will be purchased and delivered on launch day at launch site.

Flight Equipment List

Must Need

• Balloon - Only for 4/11 launch.
• Lanyards to link payload and balloon
  • 50 lb SpiderWire Line
• Recovery
  • International Orange Streamer
  • Foam Block
  • Labels with our logo, organization name, and 'who to call if found' contact info.
• Payload
  • Photography
    • Digital Camera
    • Memory Card
    • Battery Chargers and/or fresh batteries for all the above
  • Thermal
    • Bubble Wrap
    • Clear sealable ziplock bag
    • Clear Packing Tape
• Tools
  • Duct Tape
  • Foam-Safe CA
  • CA Zip Kicker
  • Exacto Knife
  • Scissors
  • Tarp
  • Broom or brush
  • Archoring weight (at least 20 lbs)
  • Measuring tape (the kind for tailoring)
  • Black Sharpie Marker
  • Rubber Gloves
• Recovery
  • Binoculars
  • Handheld GPS (preferably one for geocaching, not an automotive GPS)
• A Big Van

Optional

For the 4/10 launch, tracking, lifting and recovery hardware will be provided by UAH and Bill Brown. For the 4/11 launch, tracking and recovery hardware and lifting gas will be provided by Bill Brown. Therefore, our equipment for them on each respective window are optional.

• Lifting Gas
• Recovery
  • Parachutes
• Payload
  • Tracking Systems
    • Cell Phone
    • Supplemental Battery Pack
    • Laptop w/ internet connection to tracking website (http://the.narro.ws/mologogo/).
    • Radio Chirper
    • Yagi Antenna & Reciever
    • Audio Beeper
    • Flashing Lights
    • Battery Chargers and/or fresh batteries for all the above

Pre-Flight Checklist & Flight Procedure for 4/10 and 4/11 Windows for Test Payload

• In development, depends on what we can get ready for flight.

Flight Notes

Positives: Nothing lost.

Negatives: Nothing worked.

Camera: Somehow stopped taking pics while still being packed. Need to determine if this was because of unintended button pushing or if it was because of too much flipping and turning while packing. The way it works with CHDK is that the shutter button starts and stops the script.

For human convenience, the shutter buttons have a slightly higher profile, making them easy to click - and it is entirely possible that a zip tie dug into it once, and that caused it to pause the script.

We need to find a way to package the camera such that none of the elements are pressing into any buttons.

An ideal solution would be a foam enclosure of just the right size that we seal up after setting off the camera. I wonder if there is a way of doing this.

Tracking / Cell phone: Stopped working even as we were packaging, but even if it had worked initially, we have no idea how it will hold up later on. I think everyone is in the favor of ditching the camera and going with radio chirpers. We need to investigate into this.

Another thing is we need to make sure that the tracker keeps going for several hours, in case something goes wrong and our payload gets towed to another place. Even if it chirps once every 30 mins after the first few hours, we will at least have a general idea of where it is going.

I am not exactly sure what the story for today was, I think Ethan can fill us in on the details.

Packaging: The foam board backing is not a bad idea, but I think we need to pair it with something more structural for a standalone launch. We can even string them up separately like the way they did to the payloads today, that way we can use the best packaging for each module without compromising the other ones.

It would also be nice to work out a design such that we can pre-assemble parts and put them together with relative ease once we put in the main components - since there really is no way around having to activate components just before the launch. I guess we should aim for a build time less than what it takes to inflate the balloon, so we can start as the balloon is being inflated, and have everything ready to go as by the time the balloon is ready.

Component coupling: After today's experience I'd say that we want any component to rely as little as possible on any other component, to avoid catastrophic failures. We were not planning on any nonessential coupling any way, but I figured it was worth repeating.

Overall, I think it was a good learning experience. It would have been nicer if at least the camera had worked, but this is at least much better than losing the payload without knowing that the camera had stopped working too. So all in all, given that both of our components failed, this is possibly the best outcome we could have had. We'll at least know much better when we send out our own standalone payload. Saved us a fair amount of money too.

I am sure I am forgetting something, feel free to add your thoughts.

Also Ethan probably has some observations from the tracking experience as well.